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Insulin cooling and travel

Cooling wallets and insulated travel cases that keep the insulin you are using out of the heat, on a Perth summer day or a long-haul flight. Below: what we stock, where insulin can safely go, how a cooling wallet works and what to pack for a trip.

Why insulin needs looking after

Insulin is a protein, and both heat and freezing damage it. Damaged insulin does not work as well, which can push glucose levels up for no obvious reason. The NDSS advice is simple: keep unopened insulin in the fridge, keep the pen you are using below 25°C, and never leave insulin in a car or in direct sun. In Perth, that takes some planning from spring through to autumn.

PHOTO NEEDED · Adult client slipping an insulin pen into a soaked cooling wallet at a kitchen bench before heading out, face visible, natural light. No brand names readable. Landscape 4:3.

PHOTO NEEDED · Insulin pen lying on a car dashboard in bright sun, shot from inside the car, no brand names readable. Landscape 4:3.

Heat works fast

A parked car, a beach bag or a sunny windowsill gets far hotter than the air around it. Keep insulin with you, in the shade, and in a cooling wallet when you are out.

PHOTO NEEDED · Insulin pens standing in the door shelf of a home fridge, well away from the freezer compartment, no brand names readable. Landscape 4:3.

Freezing ruins it too

Do not let insulin freeze. Keep it away from the back wall and the freezer compartment of the fridge, and never let it touch ice or an ice brick in an esky.

PHOTO NEEDED · Close-up of hands holding a clear insulin cartridge up to the light to check it, no brand names readable. Landscape 4:3.

If in doubt, replace it

Do not use insulin that has frozen or been left in the heat, or that looks wrong: a change in colour, lumps or flakes, or clear insulin that has turned cloudy. Start a new pen and tell your pharmacist.

Cooling wallets and travel cases we stock

FRIO evaporative cooling wallets and Glucology insulated travel cases. Select a product for colours, sizes and the current price.

PHOTO NEEDED · Product photo of the FRIO Cooling Wallet Duo, supplied by the brand. Transparent or white background, 1200px wide.

FRIO

Cooling wallet, Duo

Holds two insulin pens. Soak the inner pouch in cold water for 5 to 8 minutes and it cools by evaporation, with no ice, fridge or batteries.
Wallet · 2 pens
$34.95
View product →

PHOTO NEEDED · Product photo of the FRIO Cooling Wallet Large, supplied by the brand. Transparent or white background, 1200px wide.

FRIO

Cooling wallet, Large

Holds up to four insulin pens, for a weekend away or a long day out. Soak for 5 to 12 minutes, and soak again when the gel starts turning back into crystals.
Wallet · 4 pens
$44.95
View product →

PHOTO NEEDED · Product photo of the FRIO Cooling Wallet for insulin pumps, supplied by the brand. Transparent or white background, 1200px wide.

FRIO

Cooling wallet, Pump

Sized for an insulin pump, to help keep the insulin in your pump cooler on hot days. Soak for 5 to 8 minutes. Check the fit for your pump model on the product page.
Wallet · pump
$39.95
View product →

PHOTO NEEDED · Product photo of the Glucology Travel Case Standard, open to show the insulated pocket, supplied by the brand. Transparent or white background, 1200px wide.

Glucology

Travel case, Standard

An organised case for everyday supplies, with an insulated pocket for insulin and zip compartments for pens, pen needles and your meter.
Case · insulated pocket
$45.00
View product →

PHOTO NEEDED · Product photo of the Glucology Travel Case Large, open to show its compartments, supplied by the brand. Transparent or white background, 1200px wide.

Glucology

Travel case, Large

For longer trips, with several insulated pockets and separate compartments for devices, consumables and medicines.
Case · several pockets
$55.00
View product →

Where your insulin can go

Unopened insulin and the pen you are using have different rules. These follow the NDSS insulin fact sheet. Check the leaflet for your own insulin too, because a few brands allow a different number of days.

Unopened insulin
+

In the fridge, between 2°C and 8°C. Keep it in the door or on a middle shelf, away from the freezer compartment and the back wall, where it can freeze.

The pen you are using
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At room temperature, below 25°C, for up to 28 days for most insulins. Write the date you started it on the pen, and throw out what is left after 28 days, or after the time your insulin's leaflet gives.

In the car
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Never leave insulin in a parked car, including the glovebox and the boot, even on a mild day. Take it with you.

Out and about
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Carry it in a cooling wallet or an insulated case, in the shade and out of direct sun. Keep it off dashboards, beach sand and sunny windowsills.

In an esky
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Useful for long drives and camping. Wrap the insulin so it never touches ice or an ice brick, because direct contact can freeze it.

If it got too hot or froze
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Do not use it, even if it looks normal. Start a new pen or vial, and keep a spare at home for exactly this. Our pharmacists can help you replace it.

Insulin storage at a glance
Unopened
Fridge, 2°C to 8°C
In use
Below 25°C, up to 28 days
Never
Frozen, in the car, in direct sun
Check for
Colour change, lumps, cloudiness

Based on NDSS guidance, checked 19 September 2026.

Not sure your insulin is still okay?

Bring it in or call one of our pharmacists. We can check what you have, explain your insulin's storage rules and help you replace it.

Talk to our pharmacy

How a cooling wallet works

A FRIO wallet holds crystals inside a fabric pouch. Soaked in water, they swell into a gel, and as that water slowly evaporates it draws heat away from what is inside. It keeps the insulin you are using at about room temperature, not fridge temperature.

How an evaporative cooling wallet works Step 1, dry: crystals sit flat inside the pouch. Step 2, soak for 5 to 12 minutes in cold water and the crystals swell into a gel. Step 3, cool: water evaporates from the gel and draws heat away from the insulin inside. In FRIO's testing at 38 degrees outside, the contents stayed at about 25 degrees for at least 45 hours. It suits the insulin you are using. Unopened insulin still belongs in a fridge. 123 DrySoakCool Crystals sit flatinside the pouch5 to 12 minutesin cold waterWater evaporatesand draws heat out Outside, in FRIO's test38°CInside the walletAbout 25°C, at least 45 hours Not a fridge Suits the insulin you are using. Keep unopened insulin in the fridge. How an evaporative cooling wallet works Step 1, dry: crystals sit flat inside the pouch. Step 2, soak for 5 to 12 minutes in cold water and the crystals swell into a gel. Step 3, cool: water evaporates from the gel and draws heat away from the insulin inside. In FRIO's testing at 38 degrees outside, the contents stayed at about 25 degrees for at least 45 hours. It suits the insulin you are using. Unopened insulin still belongs in a fridge. 123 DryCrystals sit flatinside the pouch Soak5 to 12 minutesin cold water CoolWater evaporatesand draws heat out Outside38°C, inFRIO's test InsideAbout 25°C,45+ hours Not a fridgeSuits the insulin you are using.Keep unopened insulinin the fridge.

Diagram based on FRIO's own instructions and test figures. Soaking times differ by wallet size.

1

Soak the inner pouch

Take the inner pouch out and soak it in cold water: 5 to 8 minutes for the Duo and Pump wallets, 5 to 12 minutes for the Large. The crystals swell into a gel.

2

Dry it and add your insulin

Pat the outside dry with a towel, put your pen or pump inside, and slide the pouch back into its cover.

3

Let it breathe

It cools by evaporation, so it needs air around it. Do not seal it in a plastic bag or an airtight box. It cools less in very humid weather, such as a tropical holiday.

4

Soak again when it dries out

When the gel starts turning back into crystals, soak it again. Later soaks take about 3 to 4 minutes. In FRIO's testing, a soaked wallet held its contents at about 25°C for at least 45 hours at 38°C.

Travelling with insulin

What to sort before you go, based on NDSS travel advice. For a long trip or a big time difference, plan your doses with your diabetes team first.

Pack double
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Take twice the insulin, pen needles and testing supplies you would normally use for the length of the trip, in case of delays, loss or damage.

Keep it in your carry-on
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All insulin and diabetes supplies go in the hand luggage of the person living with diabetes, in a cooling wallet or cool pack. Split them across two bags if you can, in case one goes missing.

Letter and pharmacy labels
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Ask your doctor for a travel letter listing your conditions, medicines, doses, how you store them and the devices you use, and print several copies. Keep insulin in its pharmacy-labelled packaging.

Airport security
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Keep your pump and CGM on. Metal detectors are safe, but x-ray equipment can damage pumps and CGM transmitters, so ask staff to check you and your bags by hand instead. Security staff are required to respond to that request.

Time zones
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Keep track of your home time and your destination time. If you use an insulin pump, change its clock to local time once you arrive. Ask your diabetes educator how to adjust long-acting insulin across a big time change.

Overseas and insurance
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For the rules on taking PBS medicines overseas, call the Travelling with PBS Medicine Enquiry Line on 1800 500 147, and check the rules of each country you are visiting. Take out travel insurance that covers pre-existing conditions.

Travel checklist
Insulin
Double, in a cool pack
Carry-on
All supplies, split in two
Paperwork
Doctor's letter, several copies
Security
Ask for a hand check
Overseas
PBS line 1800 500 147

Planning a big trip?

Book with a credentialled diabetes educator before you go. We plan your doses across time zones, what to pack, and how to manage sick days away from home.

Book a CDE consult

Frequently asked questions

What people usually ask about keeping insulin cool and travelling with it.

Does a cooling wallet keep insulin at fridge temperature?
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No. An evaporative wallet such as FRIO keeps its contents at about room temperature, which suits the insulin you are using. Unopened insulin still needs a fridge, between 2°C and 8°C, so on a long trip use the fridge where you are staying.

Are cooling wallets subsidised by the NDSS?
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No. The NDSS subsidises products such as pen needles, syringes, test strips and eligible CGM sensors, but not cooling wallets or travel cases, so these are paid for in full. Insulin itself is a PBS medicine, supplied on prescription.

Can I keep insulin in an esky with ice?
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Yes, as long as it cannot freeze. Wrap it in a towel or keep it in its own box so it never touches ice or an ice brick, and do not use insulin that has frozen.

Can I add cooling products to my BlueLoop box?
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Yes. Members can add cooling wallets and travel cases to their box, so they arrive with their other supplies. Each delivery is $15 Australia wide, or free when you collect from Bedford Pharmacy 777.

My insulin got hot or froze. Can I still use it?
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No. The NDSS advice is not to use insulin that has been frozen or left in the heat, even if it looks normal. Start a new pen or vial, and ask our pharmacists if you need a replacement supply.

How much insulin should I take on holiday?
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The NDSS suggests double what you would normally use for the length of the trip, with the same for pen needles and testing supplies, all in your hand luggage. Take your doctor's letter, and keep insulin in its pharmacy-labelled packaging.

Sources

[1] National Diabetes Services Scheme. All about insulin fact sheet, version 1.0.0, 1 July 2026. ndss.com.au, checked 19 September 2026.

[2] National Diabetes Services Scheme. Travel fact sheet, version 4.1.0, June 2025, and Travelling by air. ndss.com.au, checked 19 September 2026.

[3] FRIO. FRIO instructions, and How a FRIO works. frioinsulincoolingcase.com, checked 19 September 2026.

[4] Pharmaceutical Benefits Scheme. PBS contacts for consumers: Travelling with PBS Medicine Enquiry Line, 1800 500 147. pbs.gov.au, checked 19 September 2026.

General information only, based on NDSS guidance and FRIO's instructions, checked 19 September 2026. Check the leaflet for your own insulin, as in-use times differ between brands. Product details are from the PDC shop. Prices and stock change, so each product page shows the current price.

Heading away soon?

Book with one of our credentialled diabetes educators before you travel. We plan your doses across time zones, go through what to pack and check how you store your insulin. BlueLoop members can add cooling products to their box.

Or go straight to a service

Phone (08) 6110 0570 · Cooling wallets and travel cases are not NDSS subsidised · Medicare, NDIS, DVA and private options across our services

For GPs, endocrinologists and nurse practitioners

Referring a patient who travels with insulin?

Use our online referral form and tick Diabetes Education. Our credentialled diabetes educators plan doses across time zones, insulin storage and sick days away from home, and send a summary back to you.